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TESTIMONIALS

Aluminium Bahrain
•          Dedicated implementation of RCM Turbo over a three month period
•          Completed assessment of 75% of plant
•          Outcomes included 40% reduction in overall maintenance costs
•          Increased plant reliability
 
Moura Mine
•          RCM Turbo applied to Coal Handling Plant
•          Outcomes included annualised benefits totalling $1.5million
•          New equipment designs
•          Removal of ineffective maintenance tasks
 
Water Corporation WA
•          Statewide implementation of RCM Turbo
•          Quantified benefits exceeding $2 million
•          Special case of Kununurra Dam - improvements worth $700,000 in that one site alone
 
Snowy Mountains Hydro
•          Using RCM Turbo reduced routine planned maintenance costs by 30%
•          Reduction in maintenance costs for generation assets - 25%
•          Increased generation availability
•          Initial exercise at Murray 2 Station - eight months duration
 
Tennessee Valley Authority
•          Using SOS as part of a five year plan to reduce overall spares by $100 million
•          At the beginning of year 5, accumulated reductions exceeded $94 million
 
Colorado Power
•          One Month pilot on Coal Handling plant
•          Outcomes included 56% reduction in planned maintenance costs
•          20 major systems completed in 18 months
•          SOS use in one power station resulted in reduction of $ 4million
 
Rohm & Haas
·         SOS project in one salt mine resulted in spares reduction while optimizing in excess of $US600,000
 
Tarong Coal
•          RCM Turbo applied to dragline
•          Outcomes included reduction of 4000 hours in maintenance manhours
•          Direct labor cost savings $350,000
•          SOS applied to dragline spares
•          Outcome - reduction in total spares inventory of $1,500,000
•          Annual improvement $450,000
•          Indirect additional savings $ 250,000
 
Queensland Nickel
•          SOS used for optimisation of fast moving items - Min/Max levels
•          Slow moving items - cost/risk assessment
•          Redundant items identified
•          55.7% of stock optimised for 10.8% identified reduction in store $ value.
 
Tampa Electric
•          SOS applied to 450 items over $100
•          Total value of these $ 434,000
•          Net reduction $ 217,245
•          50% reduction after increases of $7,300
 
Weyerhaeuser Timber
•          Established standard interval for review of MTBF’s and revisions of PM inspections.
•          Increased maintenance uptime from 85% to 98% consistently.
•          Increased utilization from 60% to 82% consistently.
•          Reduced maintenance overtime from 20% to 11% consistently.
 
Weyerhaeuser Timber
•          SOS applied at a single site
•          Stock reductions $278,279
•          Obsolete stock identified $ 454,256
 
St Ives Gold
•          SOS applied to manufacturers’ spares lists
•          Immediate benefits, one site, one list over $120,000
 
New Zealand Aluminium Smelters
•          SOS applied to spares list for new pot line
•          Immediate benefit - $700,000 savings on list worth $1.4million
 
Hydro Quebec
•          SOS applied to spares lists for new high voltage transmission equipment
•          Immediate saving - $795,000
•          Total list $2.2million
 
Pacificorp
•          Used SOS to reduce generation spares from $68million to $54million
•          $14million benefit
 
Detroit Edison
•          Fermi 2 Nuclear Plant - reduced spares inventory by $15million
•          $9.5 million directly attributable to SOS
 
Portland Aluminium
•          SOS directly responsible for spares optimisations valued at $1million
•          Original value $5.7million total reduction 33%
 
Proton Malaysia
•          Value of spares assessed using SOS $1.98million
•          Optimised reductions $807,000
•          40% improvement
Tioxide Malaysia
•          Results from pilot - 223 items assessed using SOS
•          Value of spares assessed - R3,226,000
•          Value of spares reductions - R 617,000
•          19% reduction
 
Lemington Coal
•          Value of spares assessed using SOS -  $2.2 million
•          2,119 items assessed
•          Value of net reductions $ 504,000
•          22.9% reduction while optimising
 
Queensland Nitrates
•          When a greenfield site - new spares lists totalled $2.49million
•          SOS optimized lists valued at $ 1.25 million
•          Saving $ 1.24 million
•          Acquired RCM Turbo in 2018
 
Tarong Energy
•          World record continuous operation of Generation Unit 2 - during 2001
•          RCM Turbo recognised in Tarong Energy’s Annual Report
 
Pt Waratah Coal Services
•          Applied RCM Turbo to their conveying systems as part of a pilot
•          Implemented outcomes immediately
•          After 12 months, achieved virtual elimination of breakdowns
 
Delta Electricity
•          SOS applied to manufacturers’ spares lists worth $900,000 (dry ash plant)
•          Optimised list using SOS less than $90,000
 
Newcrest Telfer Mine
•          SOS applied to manufacturers’ spares lists during RCM Turbo implementation
•          Immediate benefits, one site, one list over $94,000
 


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  • ABOUT
  • PRODUCTS
  • CONTACT
  • FAQ
  • FACILITATION
  • CLIENT TESTIMONIALS
  • NEWS