Frequently Asked Questions
Most of our users are large critical process, power
generation/energy operations, steel, aluminum, nickel,
mining, brewing, pharmaceutical, food, chemical, petro-
chemical and more. All have a critical process and financial
need to become more efficient.
Most of our users are large critical process, power
generation/energy operations, steel, aluminum, nickel,
mining, brewing, pharmaceutical, food, chemical,
petro-chemical and more. All have a critical process
and financial need to become more efficient.
SOS™ was developed by and for maintenance
engineers and materials procurement personnel. It
incorporates a combination of industry accepted
algorithms as well as SOS™ proprietary algorithms
which are invoked based on the answers provided to
a very specific set of technical and business related
criticality questions. At the completion of an
assessment, the criticality profile is utilized in
conjunction with standard EOQ (Economic Order
Quantity) calculations to recommend an appropriate
max/min holding. At this point, further 'what if ?'
exploration is encouraged, including examination of
alternative usage estimates, lead times and
repairability.
There are a number of topics to review to see the ways
that SOS™ has been used in real world applications:
Greenfield Sites, Replenishment, M & A - Mergers and
Aquisitions, Cyclical Events, Competition, Existing
Inventory and Risk Averse. To see a more detailed
discussion of these topics
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SOS™ will assist you to get the "correct" level of spares.
SOS™ will scientifically assist you to reduce spares on a
net basis after validating existing levels, reducing some,
increasing others.
Essentially SOS™ asks " Do we need these spares and if
so how many?"
No, all commercially available CMMS's require that you
enter the details of your proposed maintenance
schedules, from which they will carry out all the
associated tasks of job card issuing, generation of
history data, linking to other systems etc.
RCM Turbo™ is a modeling methodology for generating
those initial maintenance plans, optimized and ready for
export to the CMMS. It is also a full documentation
system for your maintenance strategy development and
a platform for continuous improvement and review.
In most large scale plant or process operations,
maintenance strategies have evolved over time and very
often, the original decision making process was not
documented.
Even worse, maintenance strategies were based on
business and economic conditions which no longer apply.
Where reactive maintenance has slowly moved to
preventative then predictive maintenance, there is often a
mix of activities which are far from optimal. RCM Turbo
provides an assessment environment within which to
model alternative scenarios, to accurately examine both
their effectiveness and technical effectiveness, while
observing the principles of reliability centered
maintenance.
RCM Turbo is vitally concerned with the following
important aspects of maintenance strategy
development:
•
Do all of our assets perform at levels demanded by
both our internal and external customers ?
•
Can we guarantee that we are spending the right
amount on maintenance and in the right areas to
achieve the required performance of the plant ?
•
Are we doing any unnecessary maintenance tasks, or
are there some tasks which we should be doing but
are not ?
•
Do we feel confident that we know the process by
which our equipment fails ?
•
Are we sure that equipment failure in our operators
will not cause dangerous accidents or environmental
hazards ?
•
If we lose our experienced maintenance people
tomorrow, will we still retain their experience ?
•
If we have a failure, are we confident that all relevant
actions to recover and re-commission the plant are
documented and easily found ?
Are some of our failures caused by the very activities
which are supposed to prevent failure ( a common
feature in predominantly 'fixed time' maintenance
environments ) ?
Strategicorp Inc.
We offer solutions that provide Expert Decision Support
Methodologies to Improve Industrial equipment reliability
AND reduce costs using our business based processes
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